Tag Archives: #Agra Tech

Dave Wilson Nursery Builds Large Greenhouse Manufactured by Agra Tech, Inc.

dave-wilson-02 Solar Light 48 headhouse

To increase its capacity for growing rootstock, as well as extend the growing season, Dave Wilson Nursery Inc. is working with Agra Tech, Inc. to design and build a standalone 150,000 sq. ft. greenhouse facility with a wide range of cutting-edge features throughout. For the commercial side of Dave Wilson Nursery, this addition is part of a two-stage expansion plan, with another 75,000-sq. ft. addition anticipated to take place sometime next year.

Mike Farris, Greenhouse Manager at Dave Wilson Nursery Inc., has overseen this construction project and is confident in its successful completion as well as its tremendous benefit to DWN’s production process. The greenhouse expansion was designed and manufactured by Agra Tech, Inc. of Pittsburg, CA and assembled by Ag-Con Construction of San Jose, CA.

“This expansion will facilitate the increased production of almond trees on hybrid rootstock for our commercial market,” Farris said, “which is the driving force behind this recent expansion.”

The expansion not only provides for increased production but does so with great efficiency and labor saving,” Farris said. Phase one’s capacity is 2 million plant starts. Phase two equals that capacity or it will hold 257,000 finished stock in 100mm x 200mm Elle Pots ©.”

Dave Wilson Progress

Ag Con foreman working with the customer

Integrated into this greenhouse expansion are a wide range of additional features. According to Farris, these include Agra Tech’s line of mobile trays, under-bench heating, Cherry Creek’s traveling water booms and a secondary overhead heating system, all controlled with a Hortamax control system. The addition of insect screen will facilitate improved plant health and vigor.

Ray Pound is the owner of Ag-Con Construction, a company that has built literally hundreds of greenhouses over the years. Large greenhouse operations call upon Pound frequently to get their greenhouses built on deadline and without complications, because Ag-Con knows how to build even the most complex greenhouses.

Pound has worked on a series of small projects with Dave Wilson Nursery in the past and that’s why he is pleased to be involved in the company’s big project. “The people at Dave Wilson Nursery are great to work with, so when I first found out about this project, we were really excited,” Ray Pound said. “This greenhouse is state-of-the-art throughout and David Wilson Nursery is going to be doing some amazing things in this greenhouse with almond trees. It is going to play an important role within the company, so getting it up-and-running by December is huge.”

With a crew of 11 working day and night to reach the greenhouse’s deadline, Pound is fast tracking everything to make the December date. “I have an excellent crew and by working with Mike Farris, we are really stepping up on this job,” Ray Pound said. “This is a dream project, because it is innovative in many ways and Mike Farris is great to work with. I was involved in several aspects of the greenhouse’s design and offered advice during the planning stage. This is a step into the big-time with all of the companies that worked on this greenhouse, so we’re anxious to be able to see it in action. The design stages on this project started in July of 2015 and on December 1st, we will be up-and-running with this greenhouse and all of its features.”

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Ag Con Construction crew at work on the Shade Curtain

Dave Wilson Nursery grows trees for commercial orchards as well as for home garden centers nationwide, offering a complete line of deciduous fruit, nut and shade trees for the home garden trade. Established by Dave Wilson in 1938 on a tiny parcel of land that he rented near Modesto, California, Dave Wilson Nursery has established a great track record for being one of the largest growers of deciduous fruit, nut and shade trees in the entire country. By changing with the times and embracing the newest technology available, Dave Wilson Nursery has grown exponentially over the past 78 years. Tom Spellman, the company’s southwestern U.S sales manager, has an office in Upland, CA.

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View from headhouse into the Solar Light 42 greenhouses

With 11 years of experience managing greenhouses, Farris knows the ins and outs of designing and building growing structures of all types and that’s why he is happy to be working with a company like Agra Tech. “We have worked with Agra Tech and Ag-Con previously, so we’re very comfortable with both companies and know we’ll be getting some of the best service available,” Farris explained. “In fact, Agra Tech has built all of the greenhouses we have here currently, except for the original one that was built back in the 1940s. Working with the Pound family and Jim Bergantz our ATI rep, not to mention all of the amazing folks in their office–it is great to be working with some of the finest and smartest people in the industry today.”

Article by Edmund Attanasio

Solar Light 48 Headhouse

Solar Light 48 Headhouse

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Solar Light 42 nearly completed

Agra Tech Plays a Role in the Helical Outpost® Project

Helical Agra Tech

As one of the world’s leading manufacturers of commercial greenhouses, Agra Tech in Pittsburg, CA is always looking for new and innovative ways to improve the industry and a huge part of that is acting as consultants for cutting-edge companies. One of these examples is their involvement in the Helical Outpost® project, a sustainable, state-of-the-art, plug-and-play food, water, electricity and communication system that comes in a box and can be easily transported. It is intended to create global goodwill, reduce poverty and hunger and improve health for communities here in the United States and worldwide.

So, what exactly is a Helical Outpost®, designed and manufactured Helical Holdings, a company with its headquarters in Lafayette, LA? Well, in simple terms, it is a sustainable, integrated, and relocatable hydroponic greenhouse and power station featuring satellite Internet access and a water filtration system that produces up to 2,000 gallons of clean water daily, generating up to 10.8 kilowatt hours of commercial grade solar power and yields approximately 2,300 crop units per week.

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Inside Agra Tech Insulator 30 greenhouse with NFT Hydroponics and Vine crops

The growing capacity with the Helical Outpost is impressive and designed to have an immediate impact on a community’s food and entrepreneurship options rather quickly once implemented. Its hydroponic farm uses 80% less water and produces more produce in 6,000 square feet than the equivalent of 3 acres of conventional farming in the soil.  All of these resources unpack from a shipping container with plug and play capabilities that can be easily deployed nearly anywhere in the world, according to the company’s website.

 

Helical leaf-lettuce

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Helical lettuce

Lettuce ready to pick

How did this amazing project begin and how many Helical Outposts are currently in operation? We asked Helical Co-founder, Kohlie Frantzen. “We were inspired by the experiences of combat veterans returning from Iraq and Afghanistan witnessing the need for basic resources like food, water, electricity and communications,” he said, noting that the veterans observed, “If a man’s family is starving and he doesn’t have any options, when someone asks him to pick up a gun in return for food for his family, he will likely do it. But if he has options and his family is fed, he is more likely to say no to something like that.” Frantzen noted, “There are currently two Outposts up and running in Virginia and Louisiana. Both of these Outposts are training hubs for veterans to learn how the Helical Outpost operates and is used for fresh, local produce.”

 

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The concept is to provide humanitarian relief anywhere it is needed.

Interestingly, Frantzen noted that the need for Outpost standardization and relocatability is not limited to international applications. “We discovered the need for accessible resources is just as important across town as it is across the world.”

To refine and develop the concept, Frantzen decided to tap into the experience and knowledge offered by Agra Tech for advice about the greenhouse aspect of the Helical Post project. “The people at Agra Tech are committed to the greenhouse industry and we could see instantly that they wanted to be involved in some capacity,” he said. “Adam Pound and the rest of the Pound family brought their knowledge and skills to this project to come up with solutions that would work for us. We were working on making it as modular as it can be and also standardization is another big factor. We now have a standard system that can easily be set up and integrated into the community quickly and Agra Tech played a role in all of that.”

With a promising future and a goal of changing the world one Helical Outpost at a time, Frantzen is hopeful and not afraid to imagine big things. “In the song Imagine by John Lennon it says–‘You can say I’m a dreamer, but I’m not the only one.  And I hope someday you’ll join us…’ We have a group of artists, scientists, fabricators, war veterans and other great innovators working on this project and none of us are afraid to imagine and dream about a great future. This project will always be changing and evolving as technology evolves and changes,” he said. For instance, solar panels became more powerful and affordable now than when we began the project. If we could have 1,000 Outposts out there in the world helping communities to solve so many issues they currently face–that would be phenomenal. As we strategically rollout this solution and it continually proves itself and gets better, while working with Agra Tech and other industry leaders, we can only anticipate big, big things.”

Article by Edmund Attanasio

Helical AgraTech Lights

Agra Tech and Phoenix IRC Work Together to Create Community Farm

North Slope greenhouse

The International Rescue Committee (IRC) responds to the world’s worst humanitarian crises, helping to restore health, safety, education, economic well being, and power to people devastated by conflict and disaster. Founded in 1933 at the call of Albert Einstein, the IRC is at work in over 40 countries and 26 U.S. cities helping people to survive, to reclaim control of their future and to strengthen their communities. Recently, Agra Tech, a leading manufacturer of commercial greenhouses, played an integral role in helping IRC in Phoenix, AZ to establish a small greenhouse in conjunction with their New Roots Program.

The New Roots Program is designed to help refugee farming families achieve food security, self-sufficiency and economic empowerment through their agricultural businesses. To achieve these, the IRC provides the following services to help new Arizonan farmers/ranchers: Agricultural education and business training; Agricultural business development; and Community agricultural partnerships.

koffi_newrootsWith three community gardens, aquaponics, and more than 100 participants gardening, the IRC in Phoenix provides training for new producers at multiple farmers markets around town and currently has program participants selling at four different farmers’ markets, three popup stands, and multiple retail locations. By also providing a John Deere tractor, implements, hand tools, processing supplies, and marketing supplies, the farmers involved are set up for success. Partners for the program include Rotary Club, Vitalyst Health Foundation, City of Phoenix, Redemption Church, Hickman’s Eggs, United Dairymen of Arizona.

By playing an active role in affecting city policy surrounding community gardens and farmers’ markets, the New Roots Program has changed the way people in low income areas attain food in Phoenix. Tristan Dunton, 25, is the Community Garden and Hydroponics Coordination and part of the New Roots Farm Program. We sat down with Dunton recently to discuss his most recent project and how Agra Tech, Inc. in Pittsburg, CA helped to make it all happen.

Q: Tell us about the genesis of your project for IRC Phoenix.
A: The project started in 2014 with the support of the Steele Foundation, and in the process we were involved in changing policy. Back in 2012, the city in conjunction with some people at IRC Phoenix developed the Community Garden Policy that allows us to build anything under 200square feet without electricity hookups and without a permit. Obviously, anything larger or, requiring an electrical hookup, requires a permit. Before we began this project, we had to get the language of the policy clarified, because without it we were going to have difficulty getting our greenhouse going–which we did.

Q: Tell us the genesis of your current project and how it came to fruition?
A: Right after getting hired by the IRC Phoenix, we signed a 10-year lease at a one-acre lot on 1616 Camelback Road. According to the City of Phoenix, any structure more than 200 square feet requires a permit. So, we needed to navigate through the process and make this happen without getting seriously delayed. We were moving a little faster than the City, so that’s where we encountered some problems. Long story short, we got our permit in January of this year, so I started working with local engineers to make it happen. It was pretty amazing. We started construction earlier this year and we just finished about a month ago.

Q: You ran into some obstacles along the way. Can you describe them?
A: Yes, it was definitely a learning process and I had to be a quick study on city politics as a result. First, I didn’t know how to formalize the language to represent the project appropriately. I had to define what I was building, which is a community garden greenhouse. When I called it a “teaching greenhouse” I think the city started looking at us as a school, which we are not. So, there was a period of time there where it looked daunting. But, with the help of a civil engineer, a local architect and a contractor–we eventually got it done.

Q: How is your community garden greenhouse doing currently?
A: It’s been great! The Agra Tech greenhouse looks beautiful and we already have so many people involved in the project. People in this area get limited access to fresh food and this project is going to change that. We’re receiving a ton of support from the community and people are volunteering right and left.

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Q: What are you growing?
A: Tomatoes, peppers and lettuce will be our main cash crops, but we will also be growing things like celery, turnip greens, Swiss chard and other items like that. The real important thing about our system is that we will be able to grow food year-round. We also plan to eventually raise tilapia here as well. The grant that we received for this project was to build a greenhouse and by the third year of funding we have to be 100% sustainable. We’re technically on our second year, so we have much to do.

Q: What was Agra Tech’s role in helping you with this project?
A: They were terrific. I guess I pretty much dealt with everyone there at Agra Tech at some point. Everyone was super friendly and really helpful. Jim Bergantz was a great proprietor on this project and he got back to us promptly every time. Anita Pound and James Roberts, their technical guy, was exceptional. They have so much knowledge and they’ve been doing this for so long that that working with them was a no-brainer.

Q: What do you think the future of 1616 Camelback Road will be like?
A: If we can grow food to feed the people of Phoenix and on top of that, sell much of it to make enough money for us to be sustainable, that will be very satisfying, to say the least. Now that we have a great greenhouse and are finally here growing food, I think we’ll achieve some impressive things here rather quickly.

Aquaponics tank
Aquaponics tank

Ed Attanasio Written by Edmund Attanasio